Gents, if I may, you're all trying to re-invent something that already exists.
"Rose" or "Heim" joints.
https://en.wikipedia.org/wiki/Rod_end_bearing
These are commonly found on race cars and helicopters, and in miniature form, on model aircraft, especially the swash-plate mechanism of scale RC helicopters.
Example - Slightly oversize for use in fingers -
https://store.rc4wd.com/Aluminum-Black- ... _4462.html
A U-shaped Clevis connector on one threaded rod, with a bolt through the leaves of the U and the center ball of the Heim joint, champing the U to the ball,... with the ball then stiffly moving inside the socket.
In a sealed environment, such as inside a Silicone or TPE casting, these would be exceptionally hard wearing.
Each knuckle bone would be the Clevis at one end, threaded rod in the middle, and Heim joint at the other end.
Many, many edits later,....
http://www.zedjet.com/m3-aluminium-clevis-pkt-2.html
Clevis sample -
https://www.gravesrc.com/great-planes-s ... 40-12.html
Threaded rods for the bones already exist too -
https://www.integy.com/st_prod.html?p_p ... _catid=323
And from the same site, a potential cheaper option that has no sideways play, so would be a little more fragile then true Heim joint.
https://www.integy.com/st_prod.html?p_p ... p_catid=91
The finger tip bone would replace the U shaped Clevis connector with a flattened pad under the fingerprints.
There would need to be a limiting mechanisim to stop the fingers bending more then a few degrees backwards along the knuckles, but to allow slightly more movement at the base of the finger. This could be achieved by taking a washer type electrical connection, removing the sharp edges, and bending the washer over to slide on to one of the threaded sections and be secured with a pair of nuts.
Example, minus the plastic sheath -
https://www.jaycar.com.au/red-black-gol ... 2/p/PT4560
The combination of the Heim joint and this limiting mechanism, could very well feel like a bone under the TPE skin.
Adjusting the locking nuts for the Heim joints and screwing them further along the threaded rod, allows changes in lengths of fingers and joints, to match the mold for the different model dolls.
The only parts I haven't been able to find in RC Catalogs or electronic stores, is the U-shaped Clevis connectors in a size small enough.
Many, many edits later,....
http://www.zedjet.com/m3-aluminium-clevis-pkt-2.html